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Production Line Automation Support

Accelerating Manufacturing Through Software & System Integration

Our Capabilities

We support production environments by developing and maintaining:

  • Assembly control systems
  • Workstation-specific interfaces (HMI/SCADA)
  • Data logging and quality traceability modules
  • Process visualization dashboards
  • Integration with PLCs (e.g., Siemens, Beckhoff)
  • Interfaces to MES, ERP, and production databases

Why GRSE

  • Fast adaptation to complex environments
    We integrate quickly, even into legacy or vendor-specific systems.
  • Modern AI-powered tools
    We understand trends for AI use in automation support and use all available tools
  • Expertise at the intersection of software and automation
    Our team understands both code and machines — not just one or the other.
  • Reliable delivery in regulated industries
    From automotive to pharma — we meet technical and compliance standards.
  • Long-term, scalable partnership
    We don’t just fix issues. We build, improve, and support what matters most.

Success stories

Remote Commissioning of Meat Processing Line (Netherlands)

Client: A global provider of advanced food processing systems

Due to pandemic-related travel restrictions in 2020, the client was unable to send its engineers to commission new equipment. GRSE stepped in, providing on-site specialists to assist with launching a new meat processing line.

Key features:

  • Remote guidance using RealWear AR headsets
  • Full I/O testing and system verification
  • Configuration of manual/automatic operation modes
  • Commissioning completed on schedule despite travel bans

Battery Connector Assembly for BMW (Germany)

Client: German company and a global manufacturer of high-tech equipment.

We developed control software for high-precision Pick&Place machines used in the automated production of ZKS systems for EV batteries. The project was implemented using TwinCAT 3 and a proprietary multi-axis machine framework provided by the client.

Key features:

  • PLC software designed with client’s custom TwinCAT framework
  • Machine vision integration for inline quality control
  • Support for advanced modules: plasma cleaning, ultrasonic welding, laser treatment
  • MES integration for real-time production analytics and traceability
  • On-site commissioning in Germany and remote fine-tuning of production parameters

Tea Blending and Packaging Automation (Germany)

Client: Leading German raw material automation company

We developed PLC/SCADA software for a tea processing line — including raw material feeding, blending, weighing, and transfer to packaging equipment.

Key features:

  • End-to-end process automation from recipe management to final packaging
  • Integration of Siemens RFID for batch tracking
  • Custom SCADA interface using WinCC for real-time monitoring and control
  • Commissioning and further upgrades, including new packaging formats and improved HMI visuals

When to Work with Us

Our clients typically reach out when they:

  • Need to accelerate development without disrupting operations
  • Want to modernize legacy control systems
  • Face staffing or domain expertise gaps in automation software
  • Seek a reliable partner for long-term R&D and production support

Let’s Build Reliable Automation Software — Together

Need support with an existing production line, or building one from scratch?
We’ll help you integrate, improve, and automate with clarity and control.